Rolling Machine Design Calculator

Faculty of Engineering – Zagazig University Β· 4th Year Mechanical Design & Production
Overall Status
β€”
Required Power
β€”
Factor of Safety
β€”
Recommended Shaft
β€”

Sheet parameters

mm
mm
MPa
GPa

Roller parameters

mm
mm
mm
MPa
GPa
mm
mm
β€”

Shaft & motor parameters

MPa
MPa
rpm
β€”
β€”

Frame parameters

mm
MPa
mm
πŸ“ Roller Load & Stress Diagram (live simulation)

Roller design results

Bending moment Mb
β€”
NΒ·m
Lower roller force F2
β€”
kN
Upper roller force F1
β€”
kN
Distributed load q
β€”
N/m
Max bending stress Οƒ
β€”
MPa
Max deflection w
β€”
mm
Torque on roller
β€”
NΒ·m
Required power P
β€”
kW / HP
FOS (Goodman)
β€”
Contact angle ΞΈ
β€”
Β°
πŸ“ Shaft Load Diagram (live simulation)

Shaft design results

Torque Tm
β€”
NΒ·m
Bending moment Ma
β€”
NΒ·mm
Endurance limit Se
β€”
MPa
Min shaft diameter d
β€”
mm
Angle of twist ΞΈ
β€”
Β°/m
Critical speed nc
β€”
rpm
⚑ Motor & Power Flow Diagram

Motor design results

Roller angular speed Ο‰
β€”
rad/s
Roller power Proller
β€”
kW
Motor power required
β€”
kW
Motor torque Tmotor
β€”
NΒ·m
Motor angular speed Ο‰m
β€”
rad/s
Power check P=TΓ—Ο‰
β€”
W
βš™οΈ Gear Mesh Diagram

Gear design results

Gear ratio i
β€”
Z1 (pinion teeth)
27
Z2 (gear teeth)
β€”
Module m
3
mm
Pitch diameter D1
β€”
mm
Pitch diameter D2
β€”
mm
Face width b
β€”
mm
Tangential force Ft
β€”
N
Center distance
β€”
mm
πŸ”© Bearing Load Diagram

Bearing selection results

Rolling force F
β€”
N
Load per bearing Fr
β€”
N
Design load Fdesign (SF=1.5)
β€”
N
L10
β€”
million rev
Required C
β€”
N
Selected bearing
6012-2RS-C3
C = 28 kN
πŸ—οΈ Frame Bending Diagram

Frame design results

Load per side
β€”
N
Bending moment M
β€”
NΒ·mm
Required Z
β€”
mmΒ³
Required thickness t
β€”
mm
Actual stress (t=20mm)
β€”
MPa
FOS
β€”

βœ… Design Validation

Roller Stress Checkβ€”
Shaft Twist Checkβ€”
Critical Speed Checkβ€”
Frame Safety Checkβ€”
Rolling Machine Graduation Project System
Faculty of Engineering – Zagazig University
Mechanical Design & Production Engineering